Industrial CCTV Case Study: 32-Camera IP Surveillance for Maigma Granite Exports, Shoolagiri
How Yendra Techno Solution engineered a full-campus surveillance system — covering production floors, open storage yards, entry gates and offices — so the factory owner can watch every corner live from Bangalore, 350 km away.
Project Details at a Glance
Where the Existing Setup Fell Short — And What Maigma Actually Needed
A large export-driven granite factory brings problems generic CCTV setups aren't built for. Tap between tabs to see what we found, and what the client asked us to solve.
The Challenge
- ✕Wide open yards and slab stacks created constant blind spots
- ✕Granite dust, glare and low-light sheds hurt image clarity
- ✕Cable runs of 100m+ across the campus had no reliable infrastructure
- ✕No way to track individual machines or production zones
- ✕Zero visibility for the owner, based 350km away in Bangalore
Client Objectives
- ✔Full coverage of yard, shed floor, and perimeter — zero gaps
- ✔Clear day and night footage despite dust, glare and low light
- ✔A cabling and network design reliable across a sprawling campus
- ✔Per-machine visibility for production and safety tracking
- ✔Live remote access and alerts from anywhere, any time
Our Approach
Instead of recommending cameras straight away, our engineers began with a full site assessment. Every camera position across the campus was planned before a single bracket was drilled — to maximise coverage, not camera count.
Surveillance Architecture
Cameras — 32 IP Units, Hikvision & Prama
- Outdoor dome, bullet and fisheye units mixed by zone requirement
- 2MP–8MP resolution, matched to distance and detail needed
- Built-in IR night vision up to 50m range
- Wide Dynamic Range (WDR) for sun glare on granite slabs
- IP66/IP67 weatherproof rating on all outdoor units
Network — Built for a Sprawling Campus
- TP-Link commercial-grade PoE+ managed switches
- Cat6 structured cabling throughout the facility
- Underground conduit for 100m+ outdoor yard runs
- IEEE 802.3at PoE+ — no separate power supply per camera
- Surge protection fitted on every outdoor cable run
Recording & Display
- Hikvision 32-channel NVR with continuous + motion-triggered recording
- High-capacity HDDs for multi-month retention
- Dual Full HD monitors, 16-split grid × 2 — all 32 feeds live at once
- Remote access via HikConnect / iVMS-4500 on iOS, Android & web
- Timeline search and event-based playback
Coverage Zones
- Main entry gate — 3 cameras, wide + close approach angles
- Back perimeter — bullet cameras along the full fence line
- Granite yard — wide-area domes over slab stacks & cranes
- Processing floor — per-machine coverage on gang saws & polishing lines
- Admin office & service roads — staff areas and vehicle movement
Installation Gallery
Swipe through the project — from the control room build to gate and yard coverage.
Video Walkthrough
On-site footage from camera fixing and angle calibration to perimeter verification and the live handover walkthrough.
Processing Shed — Camera Placement
Reviewing coverage angles inside the main workshop.
Bracket Mounting
Camera fixed to structural steel for wide-angle coverage.
Entry Gate & Perimeter
Outdoor camera positioning covering vehicle entry and guard cabin.
Yard & Storage Coverage
Camera placement across the open granite storage yard.
Cabling & PoE Network
Underground conduit routing and switch installation.
Live Handover & Remote Demo
Client confirming remote mobile access from Bangalore.
How We Executed the Project
A structured, phased delivery — from first site visit to final handover. Tap any phase to expand.
01Site Survey & Security Audit+
02Solution Design & Camera Layout Plan+
03Structured Cabling & Underground Runs+
04Camera Installation & Angle Calibration+
05NVR, Storage & Display Configuration+
06Remote Access & Client Handover+
What the Client Achieved
Key Wins for Maigma Granite
- ✓Owner in Bangalore now watches every machine, worker and truck — live, any time of day
- ✓Instant mobile alerts for motion at entry gates or perimeter after hours
- ✓On-site security team has full 32-camera visibility from the dual-monitor control room
- ✓Months of footage stored — ready for production audit, dispute resolution or incident review
- ✓Underground cabling built for years of reliable service despite harsh factory conditions
The Yendra team was professional from start to finish. They understood exactly what my factory needed and delivered exactly what they promised. Now I can see every corner of my factory from Bangalore — machines, workers, gates, everything — live on my phone.
What Made This Project a Success
On-Site Expertise
Engineers walked every zone and designed the system on real conditions, not generic plans.
On-Time Delivery
The entire 32-camera build was completed within the agreed timeline — no delays, no surprises.
Genuine, Authorised Brands
Authorised partner of Hikvision, Prama India and TP-Link — no grey-market equipment.
Remote Access, Tested
Live streaming from Bangalore was configured and verified before sign-off, not just installed.
Post-Installation Support
Ongoing AMC and a dedicated point of contact for any service needs, long-term.
Industrial Experience
6,500+ clients across Karnataka, including factories, warehouses and commercial sites.
Need a Similar Security Solution?
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