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Industrial Case Study · Completed Project

32-Camera IP Surveillance for Maigma Granite Exports Pvt Ltd

End-to-end security overhaul for a large granite processing and export facility — covering production floors, perimeter, storage yards, entry gates, and administrative offices with full day/night coverage, motion alerts, and remote monitoring.

32+

Cameras

2x

Display monitors

24 x 7

Live coverage

Project At A Glance

Project Overview

A Complete Surveillance Ecosystem for an Exporting Granite Factory

Maigma Granite Exports Pvt Ltd operates a large-scale granite cutting, processing, and international export facility at Shoolagiri, Krishnagiri, Tamil Nadu. The facility comprises expansive open yards stacked with granite slabs, enclosed processing workshops housing heavy cutting and polishing machinery, multiple entry and exit gates, and administrative offices — all spread across a wide industrial campus.

The client, Mr. VK Sukla — a Whitefield-based industrialist and seasoned exporter — required a professional, future-ready surveillance system that could give him and his management team complete visibility over factory operations, production processes, employee activity, and perimeter security, all accessible remotely from Bangalore.

Yendra Techno Solution was entrusted with site survey, system design, supply, installation, configuration, and handover of a comprehensive 32-camera Hikvision and Prama IP surveillance solution — delivered on schedule and to the client’s complete satisfaction.

Challenges Identified

What the Factory Was Up Against

Massive Open-Area Coverage

The factory yard covers a large area with wide open spaces stacked with granite slabs, multiple crane gantries, and heavy equipment. Standard camera placements would create blind spots across the perimeter and storage zones.

Day & Night Clarity in Harsh Conditions

Granite dust, direct sunlight on reflective surfaces, and near-zero-light night conditions inside processing sheds demand cameras with superior IR capability, wide dynamic range, and weather-resistance for 24/7 reliable footage.

Long Cable Runs Across Factory

The sprawling campus required camera cabling of 100m+ runs across open yards, along steel-frame shed structures, and through underground conduit where surface cabling was impractical — demanding a robust PoE+ network infrastructure.

Production Process Monitoring

The client needed every machine — granite gang saws, cutting lines, polishing beds — covered individually for production tracking, worker safety compliance, and output quality monitoring, not just perimeter security.

Remote Monitoring from Bangalore

Mr. VK Sukla manages his factory from Whitefield, Bangalore. The system needed to deliver reliable, high-resolution live video to mobile devices with motion alerts and remote PTZ control — so management can oversee operations in real-time from 350+ km away.

Zero Gaps in Security Coverage

Entry gates, back perimeters, service roads, employee zones, and office areas all required overlapping coverage so that no movement anywhere on the campus goes unrecorded — with motion detection triggering instant mobile alerts.

Our Solution

Purpose-Engineered Surveillance Architecture

Yendra Techno Solution conducted a detailed on-site survey, assessed every critical zone, and designed a layered camera deployment plan ensuring 100% coverage with optimum camera angle, height, and lens specification for each area. The solution integrates Hikvision and Prama IP cameras with professional TP-Link PoE+ switching infrastructure and underground-grade structured cabling.

  • 32 IP cameras were deployed
  • Covered Areas:  main entry gate, back perimeter fence line, granite storage yards, gang saw areas, polishing and finishing floors, crane gantry zones, office entrance, and administrative rooms.
  • Each camera was individually positioned for maximum field-of-view and minimum blind spots
  • built-in IR illuminators for clear night footage

  • Wide Dynamic Range (WDR) for high-contrast outdoor environments

  • audio input support

  • Motion detection zones are configured per-camera to push instant alerts to factory management mobile apps

  • TP-Link commercial-grade PoE+ managed switche

  • power all cameras over Cat6 structured cabling

  • Cable runs exceeding 100 metres to outdoor yard

  • cameras were routed through underground conduit for protection against machinery, heavy vehicle movement, and monsoon conditions.

  • dedicated security monitoring station was set up in the administrative area with two large Hikvision monitors displaying a 16-split grid view

  • 32 camera feeds visible simultaneously

  • The NVR is configured with high-capacity HDDs providing months of continuous recording

  • ensuring historical footage is always available for dispute resolution and production audit.

Installation Photography

Project in Pictures

Yendra Techno Solution conducted a detailed on-site survey, assessed every critical zone, and designed a layered camera deployment plan ensuring 100% coverage with optimum camera angle, height, and lens specification for each area. The solution integrates Hikvision and Prama IP cameras with professional TP-Link PoE+ switching infrastructure and underground-grade structured cabling.

Video Documentation

Installation & Commissioning Walkthrough Videos

The following videos document the actual on-site installation process — from camera fixing and angle calibration inside the processing shed, to perimeter coverage verification and live system handover walkthrough.

Technical Specification

System Components & Configuration Details

Project Delivery

How We Executed the Project

Yendra Techno Solution followed a structured, phased delivery methodology — from first site visit through to final handover — ensuring zero surprise for the client and a professional outcome at every stage.

STEP 01
Site Survey & Security Audit
Yendra's team conducted a complete walkthrough of the factory campus—mapping all zones, measuring cable run distances, identifying structural mounting points for cameras, and assessing network infrastructure requirements for the surveillance deployment.
STEP 02
Solution Design & Camera Layout Plan
A detailed camera deployment plan was prepared specifying camera types, mounting heights, lens angles, and optimal positioning for all surveillance zones. The plan was reviewed and approved before installation began.
STEP 03
Structured Cabling & Underground Runs
Professional Cat6 structured cabling was installed throughout the facility. Underground conduits protected outdoor camera connections while PoE-enabled networking minimized additional power requirements and simplified maintenance.
STEP 04
Camera Installation & Angle Calibration
All cameras were securely installed and individually calibrated for optimal viewing, focus, and field of view. Blind spots were eliminated while maximizing coverage across machinery, walkways, storage yards, and entry points.
STEP 05
NVR Setup, Storage & Display Configuration
The Hikvision NVR was configured with high-capacity storage, continuous and motion recording schedules, and dual-monitor live viewing. Camera grouping and playback settings were optimized for security personnel.
STEP 06
Remote Access & Client Handover
Secure mobile access was enabled using Hik-Connect, allowing authorized users to monitor the facility remotely. After successful testing, the system was handed over with user training and operational guidance.

Project Outcomes

Results for the Client

The completed system delivers measurable improvements across security, operations, and management visibility.

32

IP Cameras covering every zone of the factory campus

0

Blind spots — full perimeter and interior coverage

24

Live remote monitoring from anywhere via mobile

100%

Machine & process coverage for production tracking

Key Wins for Maigma Granite

Why Yendra Techno Solution

What Made This Project a Success

On-Site Expertise

Yendra engineers visited the factory, walked every zone, and designed the system based on real site conditions — not generic plans. Camera placement decisions were made on the ground with the client present.

On-Time Delivery

Yendra committed to a delivery schedule and honoured it. The entire 32-camera installation, cabling, NVR configuration, and handover was completed within the agreed timeline — no delays, no surprises.

Quality Brands, Proven Reliability

As an authorised partner of Hikvision, Prama India, and TP-Link, Yendra uses genuine products with manufacturer support — no grey-market equipment. Every component is sourced, supplied, and installed to industry standards.

Remote Access Configured & Tested

The team didn't just install hardware — they configured and verified the mobile app, tested live streaming from Bangalore, and ensured the client was fully comfortable accessing feeds remotely before signing off.

Post-Installation Supportre

Yendra provides ongoing AMC and technical support for all installed systems. The client has a dedicated point of contact for any service needs — ensuring the surveillance system continues to perform long-term.

Industrial Deployment Experience

With 6,500+ clients across Karnataka and experience spanning factories, warehouses, hospitals, and commercial complexes, Yendra brings the right expertise to industrial-scale surveillance projects that demand reliability above all else.

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